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Secondary and group packaging

Frequently asked questions about secondary and group packaging

What is classed as secondary and group packaging?

Everything that combines primary units into a transport or retail group: shrink film, a tray with film, a wrap-around carton box, a cardboard tray, a multipack. This is the link between filling and palletising.

Shrink film or carton — which to choose?

Shrink film is cheaper in consumables and faster, and suits drinks and canned goods well. Carton gives a better appearance on the shelf, rigidity and space for printing. A combination is often used: a tray plus film — a compromise between price and strength.

How is the equipment selected to suit the product?

By the type and weight of the primary pack, the arrangement pattern within the group, the required capacity and the number of formats. A glass bottle, PET, a can and a doypack behave differently within a group, so the group forming pattern is developed for the specific product range.

How many formats can one machine handle?

Modern machines work with several arrangement patterns and group sizes; changeover is done by selecting a programme plus replacing the format parts. The number of formats should be fixed in the technical specification — the design, the price and the changeover time all depend on it.

How does this tie in with palletising?

The finished group is transferred by conveyor to the palletiser or to a manual stacking area, and then the pallet is wrapped. We design the end of the line as a whole — from the outlet of the filling equipment to the wrapped pallet — so that no bottleneck appears between the sections.