New standards - new opportunities
The EU's Packaging and Packaging Waste Regulation (PPWR) came into force on 22 January 2025, setting a requirement for 100% recyclable packaging by 2030. This regulatory change creates new challenges for manufacturers, who need not only to replace equipment, but also to take a comprehensive approach to selecting technological solutions to meet the new standards.
The global packaging market is estimated to be worth USD 1.18 trillion in 2025, making the right equipment a critical business issue.
Key challenges of PPWR for enterprises
Technical requirements for materials and equipment
Starting in 2030, the percentage of empty space in packaging cannot exceed 50%. The PPWR also requires that at least 40% of plastic packaging be made from recycled material. These requirements create a need for specialised equipment capable of:
- Ensure precise control of package dimensions
- Work with mono-materials and recycled plastics
- Ensure packaging quality with minimal use of materials
- Adapt to new types of eco-friendly films and coatings
Switching to monomaterials: technological solutions
One of the key trends in PPWR compliance is the transition to mono-materials - packaging made from one type of plastic, which greatly simplifies the recycling process. This requires manufacturers to review the entire technological process and select the appropriate equipment.
Modern solutions and equipment selection
Steiner's expertise covers:
Modernisation of existing linesAdaptation of previously installed equipment from partner manufacturers Steiner to work with new material types and meet environmental standards.
Selection of new equipment: A comprehensive approach to selecting machines that meet the specific requirements of PPWR for a particular production.
Technical support for the transition: Support of the adaptation process with technical advice and configuration of parameters.
Technical possibilities of adaptation
Setup options for new materials
Steiner's equipment offers the flexibility to work with different types of environmentally friendly materials:
Temperature control: Precision adjustment for processing recycled plastics with different melting characteristics from virgin materials.
Pressure control: Adaptive systems that automatically adjust to different thicknesses and densities of monomaterials.
Processing speed: Optimising the work rate to ensure high-quality sealing of new film types.
Integration of quality control systems
Steiner's state-of-the-art equipment is equipped with systems that ensure:
- Real-time monitoring of packaging thickness
- Weld quality control when working with new materials
- Documenting parameters to confirm PPWR compliance
Implementation approach: a step-by-step strategy
Stage 1: Audit of current equipment
Steiner carries out a comprehensive assessment of existing equipment to ensure that it can be adapted to the requirements of PPWR. This includes:
- Technical analysis of modernisation opportunities
- Assessing compatibility with new materials
- Calculating the cost-effectiveness of the upgrade
Stage 2: Developing a customised solution
Based on the audit results, a personalised strategy is developed:
- Selection of optimal equipment
- Planning the modernisation of existing machines
- Integration of innovative solutions from partners
Stage 3: Implementation and support
The full implementation cycle includes
- Installation and configuration of equipment
- Testing with new materials
- Training staff to work with adapted equipment
- Ongoing technical support and advice
The economic benefits of working with Steiner
Optimising investments
- Minimising risks when choosing technologies
- Providing guaranteed technical support
- Optimising the costs of adapting to PPWR
Long-term perspective
- Guaranteeing compliance with future regulatory changes
- Access to constant innovation and updates
- Professional support throughout the entire equipment life cycle
Get expert advice
PPWR creates new opportunities for companies that are ready to adapt to change. Steiner is ready to be your reliable partner in this process, offering not just equipment, but complete solutions to meet the new standards.
Contact Steiner today for individualised advice on how to adapt your production to the PPWR requirements. Our experts will audit your equipment and develop an optimal transition strategy using proven technology solutions.
