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Agitator (mixer): Working principle, applications and selection criteria

An agitator is a device designed to mix, emulsify, homogenise or disperse liquids and semi-solids. Due to their design and functionality, agitator mixers are widely used in various industries.

The agitator-mixer consists of an electric motor, a drive and a mixing element (blade, propeller, turbine) that rotates inside the tank. The movement of the mixing element creates a hydrodynamic flow that ensures uniform mixing of the components.

The process can take place through various mechanisms:

  1. Mechanical mixing: Blades or propellers create turbulent flow in the liquid.
  2. Dispersion: The particles are divided into smaller fractions.
  3. Emulsification: Mixing two phases, such as water and oil, to form an emulsion.
  4. Homogenisation: Reducing the particle size to produce a homogeneous product.

Areas of application

  1. Food industry:
    • Mixing sauces, creams, yoghurts, syrups.
    • Preparation of emulsions (e.g. mayonnaise).
  2. Pharmaceuticals:
    • Homogenisation of creams, ointments, suspensions.
    • Preparation of sterile solutions.
  3. Cosmetics industry:
    • Mixing creams, shampoos, gels.
    • Create emulsions and gel-like textures.
  4. Chemical industry:
    • Dispersion of paints, varnishes and adhesives.
    • Mixing aggressive and viscous liquids.
  5. Agriculture:
    • Preparation of feed mixtures.
    • Dissolving fertilisers and pesticides.

Features of the agitator mixers

  1. Type of mixing element:
    • Paddle stirrers for viscous liquids.
    • Turbine agitators for low-viscosity applications.
    • Propeller agitators to create a strong flow.
  2. Materials of execution:
    • Stainless steel (AISI 304/316) for food, pharmaceutical and chemical products.
    • Corrosion-resistant coatings for use with aggressive substances.
  3. Type of drive:
    • Electric: Ensures high performance and stability.
    • Pneumatic: For use in explosive atmospheres.
  4. Rotation speed:
    The adjustable speed allows the agitator to be adapted to different processes (homogenisation, mixing, emulsification).
  5. Possibility of integration:
    Some models support automation and integration into production lines.

What is the right mixer for you?

  1. Process type:
    Determine whether the stirrer is used for mixing, emulsifying, dispersing or homogenising.
  2. Fluid characteristics:
    • Viscosity: Consider whether the medium is liquid, viscous, or paste-like.
    • Sensitivity: Whether the structure of the product needs to be preserved.
  3. Tank volume:
    Choose the model with the right shaft length and power for your tank.
  4. Materials:
    Select the material of the body and mixing element depending on the medium (food, aggressive or sterile liquids).
  5. Compatible with CIP/SIP systems:
    For pharmaceuticals and food processing, make sure the equipment supports automatic cleaning.
  6. Rotation speed:
    Choose a model with adjustable speed if you need to perform different tasks.
  7. Energy consumption:
    Consider equipment efficiency to reduce energy costs.

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