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Вакуумні насоси - створення та підтримка вакууму у промислових процесах

Vacuum pumps: creating and maintaining vacuum in industrial processes

A vacuum pump works by creating a pressure difference between the volume to be processed and the environment. Main stages of operation:

  1. Gas capture:
    The gas from the volume enters the working chamber of the pump.
  2. Compression:
    In the working chamber, the gas is compressed by mechanical or physical action.
  3. Deletion:
    The compressed gas is discharged from the working chamber into the atmosphere or a special collection vessel.

Types of vacuum pumps differ in the way they create a vacuum:

  • Mechanical pumps:
    Vacuum is created by moving parts such as pistons, plates or a rotor.
  • Diffusion pumps:
    A stream of oil or mercury vapour is used to create a deep vacuum.
  • Turbomolecular pumps:
    They create a vacuum due to the high-speed rotation of the blades.
  • Cryopumps:
    Low temperatures are used to condense gases and vapours.

Areas of application

  1. Pharmaceuticals:
    • They are used in the processes of drying, degassing, and the production of sterile preparations.
  2. Chemical industry:
    • Creating vacuum in reaction systems, purifying gases, evaporating solvents.
  3. Metallurgy:
    • They are used for vacuum casting, heat treatment and brazing of metals.
  4. Food industry:
    • Vacuum packaging of food, removing air from food products such as sauces or juices.
  5. Scientific research:
    • Physical and chemical experimentation facilities, vacuum chambers for evaporation or coating.
  6. Electronics:
    • Production of semiconductors, vacuum sputtering of films.

Features of vacuum pumps

  1. Types of vacuum:
    • Rough vacuum: Corresponds to low vacuum levels (1-1000 mbar).
    • Medium vacuum: The pressure is within 10-³-1 mbar.
    • Deep vacuum: Pressure below 10-³ mbar, used for specialised applications.
  2. Resistance to aggressive environments:
    Special models can handle aggressive gases or vapours.
  3. Pumping speed:
    Determines how much gas the pump can remove per unit of time.
  4. Energy efficiency:
    Modern models are equipped with economical engines, which reduces energy consumption.
  5. Compactness:
    Some pumps have a modular design that allows them to be integrated into compact systems.
  6. Noise and vibration:
    The low-noise models are suitable for laboratory or medical applications.

How do I choose the right vacuum pump?

  1. Vacuum level:
    Determine which vacuum level is required for your process (rough, medium or deep vacuum).
  2. Productivity:
    Consider the volume of the system to be pumped and the pumping speed.
  3. Type of environment:
    Make sure that the pump is suitable for your type of gas or vapour (corrosive, toxic, abrasive).
  4. Materials:
    For use with aggressive substances, choose models made of stainless steel, Teflon or other chemically resistant materials.
  5. Operating conditions:
    Consider the temperature, humidity and frequency of use of the pump.
  6. Protection system:
    Choose a pump with protection against overheating, dry running and mechanical wear.