{"id":1585841,"date":"2025-01-17T14:38:54","date_gmt":"2025-01-17T12:38:54","guid":{"rendered":"https:\/\/artem.steiner.com.ua\/?post_type=product&p=1585841"},"modified":"2026-09-23T17:29:09","modified_gmt":"2026-09-23T14:29:09","slug":"kecol-megaprime","status":"publish","type":"product","link":"https:\/\/steiner.com.ua\/en\/catalog\/kecol-megaprime\/","title":{"rendered":"Kecol - Barrel pumping system (Megaprime)"},"content":{"rendered":"

The Kecol Megaprime pump is a pneumatic barrel-draining system manufactured by Kecol Pumping Systems Ltd (Faraday Drive, Bridgnorth WV15 5BJ, United Kingdom). The company has over 20 years\u2019 experience working with viscous products in the food, pharmaceutical and cosmetics sectors. Its manufacturing processes are certified to ISO 9001.<\/p>\n

Megaprime is designed for products that do not flow freely on their own: pastes, creams, gels and thick fillings. Output: up to 130 litres per minute. Maximum pressure: 175 bar. Viscosity: up to 10,000 poise when cold, i.e. up to 1,000,000 cP. The system allows solid particles up to 15 mm in size to pass through.<\/p>\n

Kecol Megaprime pump: technical specifications<\/strong><\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nValue<\/th>\n<\/tr>\n<\/thead>\n
Productivity<\/td>\nup to 130 litres per minute<\/td>\n<\/tr>\n
Maximum pressure<\/td>\n175 bar<\/td>\n<\/tr>\n
Product viscosity<\/td>\nup to 10,000 poise at room temperature (1,000,000 cP)<\/td>\n<\/tr>\n
Solid particles<\/td>\nup to 15 mm<\/td>\n<\/tr>\n
Type of pump<\/td>\npiston-type, short-stroke, with double cylindrical filling<\/td>\n<\/tr>\n
Drive<\/td>\npneumatic, with adjustable stroke<\/td>\n<\/tr>\n
Material<\/td>\npolished stainless steel or painted steel<\/td>\n<\/tr>\n
Accession<\/td>\nBSP internal thread or clamp<\/td>\n<\/tr>\n
Certification<\/td>\nATEX, certificate TRAC09ATEX31229X<\/td>\n<\/tr>\n
Options<\/td>\nQuick Strip quick-release pressure plate, portion counter<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Megaprime systems are made to order. The configuration is tailored to the specific container: a drum, an IBC container or a mixing tank.<\/p>\n

Why can\u2019t the paste be pumped out using a standard pump?<\/strong><\/h2>\n

The manufacturer puts it quite plainly: a product that does not flow cannot be fed into the pump. Instead of the product, the pump draws in air and begins to cavitate.<\/p>\n

The reason is that a standard pump relies on the product flowing by gravity into the suction pipe. Paste, cream or thick gel in a drum do not move under their own weight. A void forms around the suction pipe, and the pump runs dry.<\/p>\n

Megaprime achieves this mechanically, rather than by increasing power. The product is fed into the pump under pressure, so the flow rate is maintained throughout the entire pumping cycle.<\/p>\n

How the clamping plate and double-cylinder casting work<\/strong><\/h2>\n

The system consists of two parts. The first is a pressure plate that is lowered onto the surface of the product in the vat. It applies pressure and feeds the product to the intake unit. The second part is a twin-cylinder filling unit paired with a short-stroke piston pump.<\/p>\n

Together, they maintain a positive head and prevent the pump from cavitating. The product is delivered without pulsation and without air entrainment.<\/p>\n

The second practical benefit is the cleaning of the container. As the product is processed, the pressure plate wipes down the sides of the barrel. Product residue in the container is minimised. For high-value products, this has a direct impact on the cost price: an uncleaned barrel means product write-offs.<\/p>\n

The Quick Strip option allows you to dismantle the clamping plate assembly without the need for tools. This reduces cleaning time when changing products.<\/p>\n

Two finishes: polished stainless steel and painted steel<\/strong><\/h2>\n

Painted steel \u2014 industrial grade. It is used for chemical and technical products where contact with food is not anticipated.<\/p>\n

Polished stainless steel \u2014 hygienic design. In Kecol\u2019s hygienic range, the pump pipes are made from 316L stainless steel, whilst the parts in contact with the product are made from 316 stainless steel. Two types of connection are available: threaded and hygienic clamp.<\/p>\n

The hygienic models are fitted with the Quick Strip system and a quick-release coupling between the air motor and the pump tube. The pump can be removed from the drive without the need for tools, which is essential for frequent cleaning.<\/p>\n

The Kecol Megaprime pump in potentially explosive atmospheres<\/strong><\/h2>\n

All Kecol pneumatic piston pumps are ATEX-certified. The certificate number is TRAC09ATEX31229X.<\/p>\n

The system is pneumatically driven, not electrically. The design contains no electric motor, electronics or cable entries. For areas with potentially explosive atmospheres, this is a key advantage: by design, there are no ignition sources within the actuator.<\/p>\n

The pneumatic motor has an adjustable stroke. This allows the output to be varied without the need for a frequency converter. A portion counter is available as an option for metered dispensing.<\/p>\n

For which products and sectors is the system intended?<\/strong><\/h2>\n

The manufacturer lists three areas of application: pharmaceuticals and cosmetics, food processing, and the chemical and industrial sectors.<\/p>\n

Typical products include creams, ointments and gels in the pharmaceutical industry; emulsions, lip balms and pastes in the cosmetics industry; condensed milk, fillings, jams, processed cheese and tomato pur\u00e9e in the food industry; sealants, lubricants, adhesives and pigment pastes in the chemical industry.<\/p>\n

There is one common feature in all cases: the product does not flow and cannot be transferred by gravity. Systems for draining containers are covered in the section pumping and mixing systems<\/a>. Equipment for food production \u2014 in in a separate section<\/a>.<\/p>\n

How does Megaprime differ from Maxiprime and Powerprime?<\/strong><\/h2>\n

Kecol manufactures three core ranges of vacuum systems. These differ in terms of capacity, particle size and viscosity.<\/p>\n

\n\n\n\n\n\n\n\n
Ruler<\/th>\nProductivity<\/th>\nPressure<\/th>\nSolid particles<\/th>\nViscosity<\/th>\n<\/tr>\n<\/thead>\n
Powerprime<\/td>\nup to 45 litres per minute<\/td>\n175 bar<\/td>\nup to 12 mm<\/td>\nup to 150,000 cP<\/td>\n<\/tr>\n
Maxiprime<\/td>\nup to 130 litres per minute<\/td>\n175 bar<\/td>\nup to 12 mm<\/td>\nup to 10,000 poise<\/td>\n<\/tr>\n
Megaprime<\/td>\nup to 130 litres per minute<\/td>\n175 bar<\/td>\nup to 15 mm<\/td>\nup to 10,000 poise<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Powerprime is a single-station system with a pressure plate and a wiping ring. It is used for moderately viscous products and small batches.<\/p>\n

Maxiprime<\/a> and Megaprime are constructed in the same way: a double cylindrical barrel plus a short-stroke piston pump. Both have a viscosity rating of 10,000 poise. The difference lies in the particle size: 12 mm for the Maxiprime compared to 15 mm for the Megaprime. If the product contains inclusions \u2013 such as pieces of fruit, granules or crystals \u2013 the Megaprime is the preferred choice. All the manufacturer\u2019s products are available at the Kecol page<\/a>.<\/p>\n

How to choose a Kecol Megaprime pump at Steiner Ukraine<\/strong><\/h2>\n

Six pieces of information are required for selection: the type and size of the container, the flow rate in litres per minute, the product name, its viscosity when cold, the presence and maximum size of solid particles, and the type of outlet connection.<\/p>\n

Please specify separately whether a hygienic 316 stainless steel finish is required. Another point to consider is the available compressed air pressure and flow rate on site, as the drive is pneumatic.<\/p>\n

As the systems are made to order, the configuration is agreed prior to production. This applies to the height of the upright, the diameter of the clamping plate and the type of connection.<\/p>\n

Steiner Ukraine supplies Kecol equipment, including design, configuration, commissioning and spare parts. The scope is described in the section services<\/a>. Related entries \u2014 in the sections industrial pumps<\/a> and process equipment<\/a>. Sector-specific recruitment \u2014 in sector-specific solutions<\/a>.<\/p>\n

Frequently Asked Questions<\/strong><\/h2>\n

What is the flow rate of the Kecol Megaprime pump?<\/em>
\nUp to 130 l\/min. The actual value depends on the viscosity of the product and the air motor\u2019s stroke setting.<\/p>\n

What viscosity rating does Megaprime have?<\/em>
\nUp to 10,000 poise at room temperature, i.e. up to 1,000,000 cP. The product does not require heating for pumping.<\/p>\n

Does the system allow solid particles to pass through?<\/em>
\nYes, up to 15 mm. That\u2019s more than in the Maxiprime and Powerprime ranges, where the limit is 12 mm.<\/p>\n

Does the Megaprime have a pneumatic or electric drive?<\/em>
\nPneumatic. The manufacturer does not offer an electric version. The pneumatic motor has an adjustable stroke to vary the output.<\/p>\n

Can the system be installed in an explosion-hazardous area?<\/em>
\nYes. All Kecol pneumatic piston pumps hold ATEX certificate number TRAC09ATEX31229X.<\/p>\n

Is Megaprime suitable for foodstuffs?<\/em>
\nYes, in a hygienic design made from polished stainless steel. The pump pipes in the hygienic range are made from 316L, whilst parts in contact with the product are made from 316.<\/p>\n

How much of the product is left in the barrel?<\/em>
\nThe pressure plate wipes the sides of the container as production proceeds. The manufacturer describes this as a way of minimising product loss.<\/p>\n

For what type of container is the system manufactured?<\/em>
\nFor drums, IBC containers and mixing tanks. Each system is made to order to suit specific containers.<\/p>\n

How much does a Kecol Megaprime pump cost?<\/em>
\nThe price depends on the finish (stainless or painted steel), container size, throughput, connection type and whether the Quick Strip and portion counter options are included. As the systems are made to order, the price is determined once the layout has been agreed. Please send us the container type, product, viscosity and required throughput \u2014 we will prepare a quotation.<\/p>","protected":false},"excerpt":{"rendered":"

Manufacturer: <\/strong>Kecol<\/a>
\n<\/strong><\/p>\n

Category:<\/strong> Barrel pumping systems<\/span><\/a><\/p>\n

Industries:<\/strong> Food, Beverages, Pharmaceutical, Other
\n<\/strong><\/p>\n

Model range:<\/strong> 1 position<\/p>","protected":false},"featured_media":1585842,"template":"","meta":[],"product_brand":[],"product_cat":[566,565,511],"product_tag":[],"class_list":["post-1585841","product","type-product","status-publish","has-post-thumbnail","product_cat-vidkachuvannya-z-bochok","product_cat-systemy-dlya-vykachky-ta-zmishuvannya","product_cat-pumps","first","onbackorder","shipping-taxable","product-type-simple"],"yoast_head":"\n\u041d\u0430\u0441\u043e\u0441 Kecol Megaprime: 130 \u043b\/\u0445\u0432, 175 \u0431\u0430\u0440 | Steiner Ukraine<\/title>\n<meta name=\"description\" content=\"\u041d\u0430\u0441\u043e\u0441 Kecol Megaprime \u0434\u043b\u044f \u0432\u0456\u0434\u043a\u0430\u0447\u0443\u0432\u0430\u043d\u043d\u044f \u0437 \u0431\u043e\u0447\u043e\u043a: \u0434\u043e 130 \u043b\/\u0445\u0432, 175 \u0431\u0430\u0440, \u043f\u0430\u0441\u0442\u0430 \u0434\u043e 10 000 \u043f\u0443\u0430\u0437, \u0442\u0432\u0435\u0440\u0434\u0456 \u0447\u0430\u0441\u0442\u0438\u043d\u043a\u0438 15 \u043c\u043c, ATEX. 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