{"id":1589452,"date":"2025-12-25T09:52:02","date_gmt":"2025-12-25T07:52:02","guid":{"rendered":"https:\/\/steiner.com.ua\/?p=1589452"},"modified":"2026-01-05T12:05:34","modified_gmt":"2026-01-05T10:05:34","slug":"promyslovi-emulsyfikatory-scansteel-foodtech-vysokoyakisna-struktura-produktu-dlya-myasopererobky-ta-pet-food","status":"publish","type":"post","link":"https:\/\/steiner.com.ua\/en\/promyslovi-emulsyfikatory-scansteel-foodtech-vysokoyakisna-struktura-produktu-dlya-myasopererobky-ta-pet-food\/","title":{"rendered":"Industrial emulsifiers scansteel foodtech: high-quality product structure for meat processing and pet food"},"content":{"rendered":"

Emulsifiers<\/strong> are devices that ensure a uniform product structure<\/strong>, control particle size, reduce batch-to-batch variations, and increase production efficiency. This is critical for tasks requiring emulsion stability, mixture structure and recipe stability, particularly in the production of minced meat, sausages, p\u00e2t\u00e9s and animal feed.<\/p>

scansteel foodtech<\/strong> offers a range of high-performance emulsifiers for meat processing<\/strong>, designed and manufactured in Denmark with a focus on reliability<\/strong>, stable operation<\/strong>, ease of maintenance<\/strong> and low operating costs<\/strong>. This equipment is ideal for ensuring a uniform texture of minced meat and stable product quality<\/strong> in the food industry.<\/p>

What is an emulsifier and why is it important for meat processing and pet food?<\/strong><\/h2>

An emulsifier<\/strong> is a piece of equipment that converts heterogeneous mixtures<\/strong> into a homogeneous, stable emulsion<\/strong> by intensively cutting and turbulising components such as fat, proteins and liquids. Emulsifiers play an important role in meat processing and pet food production:<\/p>

  • Improve the homogeneity and texture of minced meat or emulsions<\/strong>;<\/li>\n\n
  • Improve the binding properties of proteins<\/strong>;<\/li>\n\n
  • Ensure uniform particle size<\/strong> throughout the entire batch of product;<\/li>\n\n
  • Stabilise the structure of the final product<\/strong> before bottling or moulding.<\/li><\/ul>

    Emulsifiers are effective for products where a fine and stable structure<\/strong> is important (e.g. p\u00e2t\u00e9s, smooth sauces, wet pet food), as well as for preparing raw materials for further processing.<\/p>

    Range of emulsifiers scansteel foodtech<\/strong><\/h2>

    scansteel foodtech<\/strong> offers several series of emulsifiers to meet the diverse needs of meat product and animal feed production:<\/p>

    \"scansteel
    scansteel foodtech\u00ae scanEmul 175 \u2013 Hopper Fed<\/figcaption><\/figure>\n\n
    \"scansteel
    scansteel foodtech\u00ae scanEmul 175 \u2013 Hopper Fed<\/figcaption><\/figure>\n\n
    \"scansteel
    scansteel foodtech\u00ae scanEmul 175 \u2013 Screw Hopper Fed<\/figcaption><\/figure><\/figure>

    1) scanEmul 175 Series \u2014 universal emulsifier with medium productivity<\/strong><\/h3>
    • Productivity:<\/strong> 2,000\u20137,000 kg\/hour<\/li>\n\n
    • Motor power:<\/strong> 55 kW, 75 kW or 90 kW<\/li>\n\n
    • Feed modes:<\/strong> hopper-fed \u0430\u0431\u043e pump-fed<\/li>\n\n
    • Knife block:<\/strong> system of replaceable blade cassettes (single, double or triple).<\/li><\/ul>

      The scanEmul 175<\/strong> is ideal for stable emulsification of various types of mixtures, particularly for medium-sized production facilities<\/strong>. This emulsifier allows you to achieve a homogeneous, fine structure<\/strong> with low variation<\/strong> and batch repeatability<\/strong>. The design provides easy access for maintenance<\/strong> and quick removal of the knife block<\/strong> for cleaning and replacement.<\/p>

      2) QuadroCut \/ QuadroCutVac 225 Series \u2014 heavy-duty solutions for demanding requirements<\/strong><\/h3>
      • Productivity:<\/strong> 2,000\u201325,000 kg\/hour<\/li>\n\n
      • Construction:<\/strong> resistant to high loads<\/li>\n\n
      • Material:<\/strong> AISI 304 stainless steel<\/li>\n\n
      • Processing modes:<\/strong> standard QuadroCut and vacuum QuadroCutVac<\/li>\n\n
      • Knife combinations:<\/strong> DoubleCut, TripleCut, QuadroCut, PentaCut.<\/li><\/ul>

        QuadroCut 225<\/strong> is a professional emulsifier<\/strong> for heavy-duty and complex tasks in meat processing<\/strong> and animal feed production. It is designed for high-performance tasks with a wide range of recipes where structural homogeneity, stable emulsion quality and repeatability between batches are critical.<\/p>

        Vacuum version QuadroCutVac 225<\/strong><\/h3>

        This model allows air to be removed<\/strong> from the mixture before emulsification, which is particularly important in the production of smooth-type products<\/strong> or wet pet food<\/strong>, where aeration can affect texture quality and organoleptic properties<\/strong>.<\/p>

        Technical details and process control<\/strong><\/h2>
        • Adjustable blade speed up to ~3,000 rpm<\/strong> for optimal particle size;<\/li>\n\n
        • Servo control with precise knife shaft positioning<\/strong> with minimal error, ensuring consistent quality and maximum control;<\/li>\n\n
        • PLC control and Siemens\/Allen Bradley panels<\/strong> for monitoring and adjusting processing parameters;<\/li>\n\n
        • Cooled bearings and robust construction<\/strong> for long-term use without overheating.<\/li><\/ul>

          This makes the QuadroCut<\/strong> and QuadroCutVac<\/strong> series optimal for high-performance food production<\/strong> and pet food lines<\/strong>.<\/p>

          Advantages of using emulsifiers in production<\/strong><\/h2>

          Homogeneity of product structure<\/strong><\/h3>

          Emulsifiers enable consistent particle size across all batches, which is important for stable quality of minced meat, sauces or animal feed.<\/p>

          Improved texture<\/strong><\/h3>

          Evenly ground ingredients ensure better binding and organoleptic properties<\/strong>, especially for p\u00e2t\u00e9s, minced meat and emulsions.<\/p>

          Reduced processing time<\/strong><\/h3>

          Intensive machining allows for shorter process cycles and increased overall line productivity.<\/p>

          Consistent product quality<\/strong><\/h3>

          Since the batch structure is controlled, the manufacturer gets fewer deviations from the recipe<\/strong> and better quality predictability<\/strong>.<\/p>