{"id":1582844,"date":"2019-06-19T17:03:35","date_gmt":"2019-06-19T14:03:35","guid":{"rendered":"https:\/\/steiner.com.ua\/?post_type=news&#038;p=1582844"},"modified":"2025-11-20T17:35:22","modified_gmt":"2025-11-20T15:35:22","slug":"perevagy-steriflow","status":"publish","type":"post","link":"https:\/\/steiner.com.ua\/en\/perevagy-steriflow\/","title":{"rendered":"Advantages of Steriflow autoclaves: a technical explanation"},"content":{"rendered":"<h2 class=\"wp-block-heading\"><strong>1. Optimised sterilisation cycle<\/strong><\/h2><p class=\"wp-block-paragraph\">In real Steriflow production cycles (using the example of sterilising whole raw beetroot in soft packaging 55\u201365 mm thick) the duration of a full cycle is <strong>70\u201375 min<\/strong>:<\/p><ul class=\"wp-block-list\"><li><strong>Heating from 20\u00b0C to 121\u00b0C \u2014 ~10 min<\/strong><\/li>\n\n<li><strong>Holding at 121\u00b0C \u2014 30\u201335 min<\/strong><\/li>\n\n<li><strong>Cooling down to 30\u00b0C \u2014 ~20 min<\/strong><\/li><\/ul><p class=\"wp-block-paragraph\">These figures are confirmed by the practice of Steriflow customers in various countries and demonstrate a balanced process without the risk of overcooking the product or losing colour or structure.<\/p><hr class=\"wp-block-separator has-alpha-channel-opacity\"\/><h2 class=\"wp-block-heading\"><strong>2. Heating speed and efficiency<\/strong><\/h2><p class=\"wp-block-paragraph\">The heating time is determined by <strong>the consistency of the product<\/strong>, and not by the type of autoclave. But it is important to understand the key difference between the technologies:<\/p><h3 class=\"wp-block-heading\"><strong>\u2714 In steam autoclaves the heating does not take place with \u201cpure steam\u201d<\/strong><\/h3><p class=\"wp-block-paragraph\">The operation of steam autoclaves requires <strong>counter-pressure<\/strong>, which is created by <strong>air in the chamber<\/strong>. Air is a poor heat conductor, so heating is reduced.<\/p><p class=\"wp-block-paragraph\"><strong>Example:<\/strong><\/p><ul class=\"wp-block-list\"><li>A steam-air mixture at <strong>120\u00b0C and 2 bar<\/strong> provides about <strong>4000 kcal\/cm\u00b2<\/strong> of thermal energy.<\/li>\n\n<li>System <strong>the Steriflow water cascade<\/strong> \u2014 about <strong>9000 kcal\/cm\u00b2<\/strong>.<\/li><\/ul><p class=\"wp-block-paragraph\">The water cascade transfers heat far more efficiently.<\/p><h3 class=\"wp-block-heading\"><strong>\u2714 The additional chamber purging time matters<\/strong><\/h3><p class=\"wp-block-paragraph\">Steam autoclaves need <strong>2\u20133 minutes<\/strong> to remove the air and fill with steam.<br>This time lengthens the cycle, <strong>but does not heat the product<\/strong>.<\/p><hr class=\"wp-block-separator has-alpha-channel-opacity\"\/><h2 class=\"wp-block-heading\"><strong>3. More efficient cooling<\/strong><\/h2><p class=\"wp-block-paragraph\">Cooling is one of the most critical stages, which affects:<\/p><ul class=\"wp-block-list\"><li>colour retention,<\/li>\n\n<li>consistency,<\/li>\n\n<li>microbiological stability,<\/li>\n\n<li>energy consumption.<\/li><\/ul><h3 class=\"wp-block-heading\"><strong>Steriflow advantages in the cooling phase:<\/strong><\/h3><ul class=\"wp-block-list\"><li><strong>The water cascade provides an intensive, uniform flow of cooling water.<\/strong><\/li>\n\n<li>Steam autoclaves use <strong>nozzles<\/strong>, which create a weaker \u201cspot\u201d flow and additional resistance.<\/li>\n\n<li>Steriflow has <strong>free flow delivery through a distribution grid<\/strong>, which significantly speeds up and evens out the process.<\/li><\/ul><p class=\"wp-block-paragraph\">Result:<br><strong>Faster cooling \u2192 a shorter cycle \u2192 lower energy consumption \u2192 a more consistent product.<\/strong><\/p><hr class=\"wp-block-separator has-alpha-channel-opacity\"\/><h2 class=\"wp-block-heading\"><strong>4. Additional design advantages of Steriflow<\/strong><\/h2><h3 class=\"wp-block-heading\"><strong>\u2714 Full condensate recovery<\/strong><\/h3><p class=\"wp-block-paragraph\">Thanks to the use of a heat exchanger:<\/p><ul class=\"wp-block-list\"><li>there are no steam losses in the chamber;<\/li>\n\n<li>there is no \u201ccontaminated\u201d condensate;<\/li>\n\n<li>steam consumption is substantially reduced;<\/li>\n\n<li>the overall cost price of sterilisation is reduced.<\/li><\/ul><p class=\"wp-block-paragraph\">In steam autoclaves with direct injection the condensate is lost completely.<\/p><hr class=\"wp-block-separator has-alpha-channel-opacity\"\/><h3 class=\"wp-block-heading\"><strong>\u2714 Possibility of partial loading<\/strong><\/h3><p class=\"wp-block-paragraph\">Steriflow allows:<\/p><ul class=\"wp-block-list\"><li>operation with <strong>an incomplete number of baskets<\/strong>,<\/li>\n\n<li>flexible switching between batches,<\/li>\n\n<li>smaller minimum production volumes.<\/li><\/ul><p class=\"wp-block-paragraph\">For steam autoclaves this is almost impossible:<br>it requires <strong>strict positioning of the baskets<\/strong>, in order to ensure the correct distribution of the steam-air mixture.<\/p><hr class=\"wp-block-separator has-alpha-channel-opacity\"\/><h3 class=\"wp-block-heading\"><strong>\u2714 Additional engineering features<\/strong><\/h3><p class=\"wp-block-paragraph\">These can be disclosed during a meeting:<\/p><ul class=\"wp-block-list\"><li>the design of the pipe circuits,<\/li>\n\n<li>pressure control modes,<\/li>\n\n<li>operation of the MPI system,<\/li>\n\n<li>CIP management,<\/li>\n\n<li>real-time temperature stabilisation,<\/li>\n\n<li>uniformity of spraying at all points of the chamber.<\/li><\/ul>","protected":false},"excerpt":{"rendered":"<p>1. Optimised sterilisation cycle In real Steriflow production cycles (using the example of sterilising whole raw beetroot in soft packaging 55\u201365 mm thick) the duration of a full cycle is 70\u201375 min: These figures are confirmed by the practice of Steriflow customers in various countries and demonstrate a balanced process without&#8230;<\/p>","protected":false},"author":1,"featured_media":1582845,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[189],"tags":[197],"class_list":["post-1582844","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-stattya","tag-avtoklav"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>\u041f\u0435\u0440\u0435\u0432\u0430\u0433\u0438 Steriflow: \u0435\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u0430 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